Locomotives
Locomotive engines, or simply locomotives, are steam engines which, mounted on a carriage, propel themselves by transmitting their motion to wheels.
The parallel motion, the beam, and the fly wheel of the ordinary stationary engine form no part of a locomotive. The principal parts are the framework, the fire box, the casing of the boiler, the smoke box, the steam cylinders, with their valves, the driving wheels, and the feed pump.
The framework rests on the axles of the wheels. The illustration on another page shows clearly the arrangement and parts of a typical locomotive. It will be observed that in the lower part of the steam dome is the fire box, from whence the flame and the products of combustion pass into the smoke box, and then into the chimney after having previously traversed the numerous brass fire tubes which pass through the boiler. The boiler, which connects the fire box with the smoke box, is made of iron, and is cylindrical.
The steam passes from the boiler into two cylinders, placed on either side of the smoke box. There, by means of a steam chest similar to that already described, it acts alternately on the two faces of the piston, the motion of which is transmitted to the axle of the large driving wheels. After having acted on the pistons, the steam is forced through the blast pipe into the chimney, thus increasing the draft.
The motion of the pistons is transmitted to the large driving wheels by two connecting rods, which, by means of cranks, connect the piston rods with the axles of the wheels. The alternating motion of the slide valve is effected by means of eccentrics placed on the axles of the large wheels.
Wheels of the Locomotive.—The wheels range ordinarily from forty-five to eighty-five inches in diameter for drivers, thirty to forty-two inches for truck wheels. They are made of castiron or steel body and steel rim shrunk on. Spoked wheels are usual for drivers, solid wheels for trucks. The tread is four to five inches wide, the flange (one to one and one-quarter inch high) increasing this to five and one-half to seven inches. A counterbalance weight is cast between the spokes opposite the crank-pin seat. The axles, forged steel, are six to eight inches in diameter (for drivers); the wheels are forced on their ends by a powerful press. Cranked axles (for inside cylinders) are forged to shape, rarely built up.
Control.—The locomotive is controlled by the throttle-valve and the reverse lever. Both are located in the cab, which is built at the rear around the fire box, and serves also as firing platform.
Auxiliaries.—The necessary auxiliaries of the locomotive are those required for its operation as a power generator, and those necessary to its service as a railroad vehicle or as a tractor. The tender is the most important in the first group. It is a separate vehicle attached behind the locomotive, carrying a water tank of three to eight or nine thousand gallons capacity, and a coal bin of two to ten tons capacity. Eight-wheel (two-truck) tenders are usual. The coal space is at the front of the tender, and the water tank occupies the rear half and extends forward along the sides of the coal bin. The coal thus is reached directly from the rear of the engine cab.
Water is supplied to the engine by pipes leading from the tank to injectors on the engine. Feed pumps are rarely used for pumping the water into the boiler, injectors in duplicate being depended on. The safety valve, mounted on the top of the boiler, is of the spring poppet type. A steam whistle is placed alongside, for use as warning and train-movement signal; a bell operated from the cab by a cord is also mounted on the boiler.
The air-brake equipment of the locomotive comprises the brake mechanism for the engine itself, and an air pump with its governor, a main reservoir, and the engineer’s valve, for supplying and manipulating the brakes of the entire train. The air pump is a direct-coupled compressor whose steam and air cylinders have a common piston-rod, attached in vertical position to the side of the boiler in front of the cab. The cylinder diameter is eight to ten inches. It pumps air into the main reservoir, a cylindrical tank hung under the boiler. An automatic pressure governor starts the compressor when the pressure falls and stops it when the full reservoir pressure is restored.
The locomotive brake equipment consist of brake cylinder and lever system connected to the wheel brake-shoes, but its valve control differs somewhat from that of a car, so as to permit braking the engine alone if desired. The engineer’s valve is a flat-seat rotary valve with positions for supplying brakes, recharging the train-pipe, and closing all connections. A separate valve is usually supplied to operate the engine brake alone, working this as “straight-air” or non-automatic brake. Reservoir and train-pipe gauges are mounted in the engine cab near the brake handles. Steam brakes are no longer fitted on American locomotives. The driving-wheels only of the locomotive are braked, but the tender is fully braked.
The sand-box for increasing the driving-wheel friction on wet or greasy rail is commonly set on top of the boiler with discharge pipes ending in front of the drivers just above the rail. A compressed-air ejector is now often used (pneumatic sander), in which case the sand-box may be placed on the front sill or in other convenient position with equal effectiveness.
The Cab, with windows in front and sides, is built around the fire box, providing a seat on either side which commands a view ahead over the track. The reverse lever is placed on the right-hand, or engineer’s side, from where also the throttle lever and brake-valve handles are reached. Injector, whistle, sander, bell, drain cocks, traction-increaser, and other appliances are controlled from here. The headlight, set on top of the boiler in front of the stack, is usually an oil lamp, with parabolic reflector. Acetylene and electric headlights are extensively used in recent years, the latter supplied by a small steam-turbine and dynamo combination.
Classes and Types of Locomotives.—The wheel-arrangement of a locomotive is, in conjunction with its total weight, the chief characteristic. Freight locomotives, running at [902] slow speeds, utilize a large adhesion, and therefore have a large proportion of their weight carried on drivers; they have less need for good guiding quality and steadiness at great speeds. Passenger locomotives, working at high speeds, develop a much lower tractive force, and therefore require less weight on drivers, but need leading wheels for guiding quality and steadiness.
The number and arrangement of cylinders is another characteristic of classification. Most locomotives have two cylinders, both simple. Compounds are built with two, three or four cylinders.
Recent Developments.—The chief factor in the modern modification of locomotive types and details is increase of size. The only limiting factors are boiler capacity and weight on drivers.
Economy of operation has brought compounding into much favor even for single-frame engines, and more recently has led to the wide adoption of super-heating; these improvements also allow increased power to be obtained from a boiler of given size.
Weight and Power.—Locomotives weighing seventy-five to one hundred and twenty-five tons (without tender) are common. In power, road locomotives range from three hundred to one thousand five hundred horse power and occasionally to two thousand horse power, the more modern ranging from seven hundred to one thousand five hundred. High-speed passenger locomotives are usually more powerful than heavier freights.
Boiler Performance.—The distinguishing feature of the locomotive boiler is its high evaporative capacity, and the very high rates of fuel-burning. At full power one hundred pounds coal are burned per square foot of grate surface per hour, by virtue of the strong draft produced by the exhaust-steam blast. At moderate speeds twenty-five to forty pounds are burned.
Electric Locomotives.—The operation of heavy railroad service (i.e. trains of freight cars and long passenger trains) by electric power requires the use of electric locomotives in place of the car-motor arrangement of street railroads. Such locomotives have been built since the middle of the nineties, and in considerable number since 1905. The earlier ones had the motors geared to the axles, or directly mounted thereon, but recent constructions have the motors mounted on the frame or platform, above the wheels, so that their weight is carried by the frame springs, and the motors drive the wheels through coupling-rods either direct or by way of an intermediate jack-shaft. This form is found to give smoother running and exert less destructive effect on the track than the prior forms. In wheel arrangement these locomotives vary greatly, but recent machines exhibit combinations of coupled drivers with leading and trailing trucks not unlike the arrangement of steam locomotives. Electric locomotives of two thousand to three thousand horse power have been built, and are in regular use hauling trunk-line trains.