Special Plugs for Airplane Work
Airplane work calls for special construction of spark-plugs, owing to the high compression used in the engines and the fact that they are operated on open throttle practically all the time, thus causing a great deal of heat to be developed. The plug shown at Fig. 74 was recently described in “The Automobile,” and has been devised especially for airplane engines and automobile racing power plants. The core C is built up of mica washers, and has square shoulders. As mica washers of different sizes may be used, and accurate machining, such as is necessary with conical clamping surfaces, is not required, the plug can be produced economically. The square shoulders of the core afford two gasket seats, and when the core is clamped in the shell by means of check nut E, it is accurately centered and a tight joint is formed. This construction also makes a shorter plug than where conical fits are used, thus improving the heat radiation through the stem. The lower end of the shell is provided with a baffle plate O, which tends to keep the oil away from the mica. There are perforations L in this baffle plate to prevent burnt gases being pocketed behind the baffle plate and pre-igniting the new charge. This construction also brings the firing point out into the firing chamber of the engine, and has all the other advantages of a closed-end plug. The stem P is made of brass or copper, on account of their superior heat conductivity, and the electrode J is swedged into the bottom of the stem, as shown at K, in a secure manner.
The shell is finned, as shown at G, to provide greater heat radiating surface. There is also a fin F at the top of the stem, to increase the radiation of heat from the stem and electrode. The top of this finned portion is slightly countersunk, and the stem is riveted into same, thereby reducing the possibility of leakage past the threads on the stem. This finned portion is necked at A to take a slip terminal.
In building up the core a small section of washers, I, is built up before the mica insulating tube D is placed on. This construction gives a better support to section I. Baffle plate O is bored out to allow the electrode J to pass through, and the clearance between baffle plate and electrode is made larger than the width of the gap between the firing points, so that there is no danger of the spark jumping from the electrode to the baffle plate.
This plug will be furnished either with or without the finned portion, to meet individual requirements. The manufacturers lay special stress upon the simplicity of construction and upon the method of clamping, which is claimed to make the plug absolutely gas-tight.