Four- and Six-Cylinder Engines
In the four-cylinder engine operation which is shown at Fig. 23, B, it will be seen that the power strokes follow each other without loss of time, and one cylinder begins to fire and the piston moves down just as soon as the member ahead of it has completed its power stroke. In a four-cylinder motor, the crank-pins are placed at one hundred and eighty degrees, or on the halves of the crank circle. The crank-pins for cylinders No. 1 and No. 4 are on the same plane, while those for cylinders No. 2 and No. 3 also move in unison. The diagram describing sequence of operations in each cylinder is based on a firing order of one, two, four, three. The outer circle, as in previous instances, represents the cycle of operations in cylinder one. The next one toward the center, cylinder No. 2, the third circle represents the sequence of events in cylinder No. 3, while the inner circle outlines the strokes in cylinder four. The various cylinders are working as follows:
| 1. | 2. | 3. | 4. |
| Explosion | Compression | Exhaust | Intake |
| Exhaust | Explosion | Intake | Compression |
| Intake | Exhaust | Compression | Explosion |
| Compression | Intake | Explosion | Exhaust |
It will be obvious that regardless of the method of construction, or the number of cylinders employed, exactly the same number of parts must be used in each cylinder assembly and one can conveniently compare any multiple-cylinder power plant as a series of single-cylinder engines joined one behind the other and so coupled that one will deliver power and produce useful energy at the crank-shaft where the other leaves off. The same fundamental laws governing the action of a single cylinder obtain when a number are employed, and the sequence of operation is the same in all members, except that the necessary functions take place at different times. If, for instance, all the cylinders of a four-cylinder motor were fired at the same time, one would obtain the same effect as though a one-piston engine was used, which had a piston displacement equal to that of the four smaller members. As is the case with a single-cylinder engine, the motor would be out of correct mechanical balance because all the connecting rods would be placed on crank-pins that lie in the same plane. A very large fly-wheel would be necessary to carry the piston through the idle strokes, and large balance weights would be fitted to the crank-shaft in an effort to compensate for the weight of the four pistons, and thus reduce vibratory stresses which obtain when parts are not in correct balance.
There would be no advantage gained by using four cylinders in this manner, and there would be more loss of heat and more power consumed in friction than in a one-piston motor of the same capacity. This is the reason that when four cylinders are used the arrangement of crank-pins is always as shown at Fig. 23, B—i.e., two pistons are up, while the other two are at the bottom of the stroke. With this construction, we have seen that it is possible to string out the explosions so that there will always be one cylinder applying power to the crank-shaft. The explosions are spaced equally. The parts are in correct mechanical balance because two pistons are on the upstroke while the other two are descending. Care is taken to have one set of moving members weigh exactly the same as the other. With a four-cylinder engine one has correct balance and continuous application of energy. This insures a smoother running motor which has greater efficiency than the simpler one-, two-, and three-cylinder forms previously described. Eliminating the stresses which would obtain if we had an unbalanced mechanism and irregular power application makes for longer life. Obviously a large number of relatively light explosions will produce less wear and strain than would a lesser number of powerful ones. As the parts can be built lighter if the explosions are not heavy, the engine can be operated at higher rotative speeds than when large and cumbersome members are utilized. Four-cylinder engines intended for aviation work have been built according to the designs shown at Fig. 24, but these forms are unconventional and seldom if ever used.
The six-cylinder type of motor, the action of which is shown at Fig. 23, C, is superior to the four-cylinder, inasmuch as the power strokes overlap, and instead of having two explosions each revolution we have three explosions. The conventional crank-shaft arrangement in a six-cylinder engine is just the same as though one used two three-cylinder shafts fastened together, so pistons 1 and 6 are on the same plane as are pistons 2 and 5. Pistons 3 and 4 also travel together. With the cranks arranged as outlined at Fig. 23, C, the firing order is one, five, three, six, two, four. The manner in which the power strokes overlap is clearly shown in the diagram. An interesting comparison is also made in the diagrams at Fig. 25 and in the upper corner of Fig. 23, C.
A rectangle is divided into four columns; each of these corresponds to one hundred and eighty degrees, or half a revolution. Thus the first revolution of the crank-shaft is represented by the first two columns, while the second revolution is represented by the last two. Taking the portion of the diagram which shows the power impulse in a one-cylinder engine, we see that during the first revolution there has been no power impulse. During the first half of the second revolution, however, an explosion takes place and a power impulse is obtained. The last portion of the second revolution is devoted to exhausting the burned gases, so that there are three idle strokes and but one power stroke. The effect when two cylinders are employed is shown immediately below.
Here we have one explosion during the first half of the first revolution in one cylinder and another during the first half of the second revolution in the other cylinder. With a four-cylinder engine there is an explosion each half revolution, while in a six-cylinder engine there is one and one-half explosions during each half revolution. When six cylinders are used there is no lapse of time between power impulses, as these overlap and a continuous and smooth-turning movement is imparted to the crank shaft. The diagram shown at Fig. 26, prepared by E. P. Pulley, can be studied to advantage in securing an idea of the coordination of effort that takes place in an engine of the six-cylinder type.