§ 90 On the Attachment of Quartz Fibres.
For many purposes it is sufficient to cement the fibres in position by means of ordinary yellow shellac, but where very great accuracy is aimed at, the shellac (being itself imperfectly elastic and exposed to shearing stress) imposes its imperfections on the whole system. This source of error can be got over by soldering the threads in position. Attempts were made by the writer in this direction, with fair success, in 1889, but as Mr. Boys has carried the art to a high degree of perfection, I will suppress the description of my own method and describe his in preference. It has, of course, been frequently repeated in my laboratory.
In many cases, however, if not in all, it may be replaced by Margot soldering, as already described, a note on the application of which to this purpose will follow.
A thread of the proper diameter having been selected, it is cut to the right length. With fine threads this is not always a perfectly easy matter. The best way is for the operator to station himself facing a good light, not sunlight, which is too tiring to the eye, but bright diffused light. The thread will be furnished with bits of paper stuck on with paraffin at both ends, as already described.
A rough sketch of the apparatus — or, at all events, two lines showing the exact length which the free part of the thread must have — are marked on a smooth board, and this is supported with its plane vertical. The thread is held against the board, and the upper piece of paper is stuck lightly to the board with a trace of soft wax, so that the lower edge of the paper is at any desired height above the upper mark. This distance is measured, and forms the length of thread allowed to overlap the support. A second bit of paper is attached below the lower mark, a margin for the attachment of the lower end being measured and left as before. The thread will be most easily seen if the board is painted a dead black.
If it is desired to attach the thread to its supports merely by shellac, this is practically all that needs to be done. The supports should resemble large pins. The upper support will be a brass wire in most cases, and will require to be filed away as shown in the sketch (Fig. 71). It is then coated with shellac by heating and rubbing upon the shellac. As previously noted, the shellac must not be overheated.
The thread is cut off below the lower slip of paper, and the upper support being conveniently laid in a horizontal position on another dead-black surface, the thread is carried to it and laid as designed against the shellac, which is now cold. When the thread is in place, a soldering iron is put against the brass wire, and the shellac gradually melted till it closes over the thread.
images/Image114.gifFig. 71.
The iron is then withdrawn and the thread pulled away from the point for one-twentieth of an inch or less. This ensures that the thread makes proper contact with the cement, and also that it is free from kinks; of course, it must leave the cement in the proper direction. A similar process is next carried out with respect to the lower attachment, and the ends of the thread are neatly trimmed off.
Both ends of the thread being secured, the next step is to transfer the upper support to a clip stand, the suspended parts being held by hand, so that the weight comes on the thread very gradually. In this way it will be easily seen whether the thread is bent where it enters the shellac, and should this be the case, a hot iron must be brought up to the shellac and the error rectified.
When both the support and the suspended parts are brought nearly to the required bearing, the hot iron is held for a moment close up to each attachment, the hand being held close below but not touching the suspended parts, and both attachments are allowed to straighten themselves out naturally.
These details may appear tiresome, and so they are when written out at length, but the time occupied in carrying them out is very short, and quartz threads break easily, unless the pull upon them is accurately in the direction of their length at all points.
In the event of its being decided to attach the thread by soldering, the process is rather more expensive in time, but not otherwise more troublesome.
images/Image115.gifFig. 7images/Image116.gif2. Fig. 73.
The thread being cut as before to the proper length, little bits of aluminium foil are smeared all over with melted shellac and suspended from the thread replacing the paper slips before described. It is important that no paraffin should be allowed to touch the thread anywhere near a point intended to be soldered. The thread is hung up from a clip stand by one of the bits of foil, and the lower end is washed by dipping it into strong nitric acid for a moment and thence into water. The object of smearing the foils all over with shellac is to prevent them being acted upon by the acid. The threads are not very easily washed acid free, but the process may be assisted by means of a fine camel’s-hair pencil.
Some silvering solution made as described (§ 65) is put into a test tube; the thread, after rinsing with distilled water, is lowered into the solution so far as is required, and is allowed to receive a coating of silver. It has been observed that the coating of silver must not be too thick — not sufficiently thick to be opaque. A watch may be kept on the process by immersing a minute strip of mica alongside the thread.
The silvered thread is rinsed with distilled water and allowed to dry.
Meanwhile the other end of the thread may be silvered. When both ends are silvered the process of coppering by electro deposit is commenced. A test tube is partially filled with a ten per cent solution of sulphate of copper, and several copper wires are dipped into it to form an anode. The thread is lowered carefully into the solution so as not to introduce air bubbles, and the silvered part is allowed to project far enough above the surface of the solution to come in contact with a fine copper wire. The circuit is closed through a Leclanché cell and a resistance box.
It is as well to begin with a fair resistance, say 100 ohms out in the box, and the progress of the deposit is watched by means of a low-power microscope set up in front of the thread. If the copper appears to come down in a granular form, the resistance is too small and must be increased; if no headway appears to be made, the resistance must be diminished.
As soon as a fair coat of copper has come down, i.e. when the diameter of the thread is about doubled, the process is interrupted. The thread is withdrawn, washed, dipped in a solution of chloride of zinc, and carefully tinned by dragging it over a small clean drop of solder on a soldering bit.
During this part of the process the shellac is apt to get melted if the iron is held too close, so that it is advisable to begin by making the thread somewhat over long. The end of the thread must only be trimmed off at the conclusion of the operation, i.e. after the thread is soldered up. The thread is attached to the previously tinned supports much in the same way as has been described under the head of shellac attachments. It does not very much matter whether both ends are coppered before one is soldered up or not. At the conclusion of the whole process the superfluous copper and silver are dissolved off by a little hot strong nitric acid applied on a glass hair pencil. This is best done by holding the thread horizontally with the assistance of clip stands.
If the thread is too delicate to bear brushing, the nitric acid may be applied by pouring out a big drop into a bit of platinum foil and holding this below the thread so as to touch it lightly. The dissolving of the copper and silver is, of course, followed by copious washing with hot water. This process is more laborious than might be imagined, but it may be shortened by heating the platinum foil supporting the water (Fig. 74).
The washing part of the process is, in the opinion of the writer, the most difficult part of the whole business, and it requires to be very thorough, or the thread will end by drawing out of the solder. In many cases it is better to try to do without any application of nitric acid at all, but, of course, this involves silvering and coppering to exact distances from the ends of the thread — at all events, in apparatus where the effective length of the thread is narrowly prescribed.
It is important not to leave the active parts of the thread appreciably silvered, for the sake of avoiding zero changes due to the imperfect elasticity of the silver. In this soldering process ordinary tinman’s solder may be employed; it must be applied very free from dust or oxide.