Chapter III Miscellaneous Processes
§ 74. Coating Glass with Aluminium and Soldering Aluminium. —
A process of coating glass with aluminium has been lately discovered, which, if I mistake not, may be of immense service in special cases where a strongly adherent deposit is required. My attention was first attracted to the matter by an article in the Archives des Sciences physiques et naturelles de Genève, 1894, by M. Margot. It appears that clean aluminium used as a pencil will leave a mark on clean damp glass. If, instead of a pencil, a small wheel of aluminium — say as big as a halfpenny and three times as thick — is rotated on the lathe, and a piece of glass pressed against it, the aluminium will form an adherent, though not very continuous coating on the glass.
Working with a disc of the size described rotating about as fast as for brass-turning, I covered about two square inches of glass surface in about five minutes. The deposit was of very uneven thickness, but was nearly all thick enough to be sensibly opaque. By burnishing the brilliance is improved (I used an agate burnisher and oil), but a little of the aluminium is rubbed off. The fact that the burnisher does not entirely remove it is a sign of the strength of the adherence which exists between the aluminium and the glass. In making the experiment, care must be taken to have the glass quite clean — or at all events free from grease — in order to obtain the best results.
M. Margot has contributed further information to the Archives des Sciences physiques et naturelles (February 1895). He finds that adherence between aluminium and glass is promoted by dusting the glass with powders, such as rouge. There is no doubt that a considerable improvement is effected in this way; both rouge and alumina have in my hands greatly increased the facility with which the aluminium is deposited. M. Margot finds that zinc and magnesium resemble aluminium in having properties of adherence to glass, and, what is more, carry this property into their alloys with tin. Thus an alloy of zinc and tin in the proportions of about 92 per cent tin and 8 per cent zinc may be melted on absolutely clean glass, and will adhere strongly to it if well rubbed by an asbestos crayon.
A happy inspiration was to try whether these alloys would, under similar circumstances, adhere to aluminium itself, and a trial showed that this was indeed the case, provided that both the aluminium and alloy are scrupulously clean and free from oxide. In this way M. Margot has solved the problem of soldering aluminium. I have satisfied myself by trial of the perfect ease and absolute success of this method. The alloy of zinc and tin in the proportions above mentioned is formed at the lowest possible temperature by melting the constituents together. It is then poured so as to form thin sticks.
The aluminium is carefully cleaned by rubbing with a cuttle bone, or fine sand, and strong warm potash. It is then washed in water and dried with a clean cloth. The aluminium is now held over a clean flame and heated till it will melt the solder which is rubbed against it. The solder sticks at once, especially if rubbed with another bit of aluminium (an aluminium soldering bit) similarly coated. To solder two bits of aluminium together it is only necessary to tin the bits by this process and then sweat them together.
The same process applies perfectly to aluminium caused to adhere to glass by the previously mentioned process, and enables strong soldered contacts to be made to glass. In one case, while I was testing the method, the adhesion was so strong that the solder on contracting while cooling actually chipped the surface clean off the glass. In order to get over this I have endeavoured to soften the solder by mixing in a little of the fusible metal mercury amalgam; and though this prevents the glass from being so much strained, it reduces the adherence of the solder. It is a comfort to be able to solder aluminium after working for so many years by way of electroplating, or filing under solder. An alternative method of soldering aluminium will be described when the electroplating of aluminium is discussed, § 138.
Gilding Glass. — In looking over some volumes of the Journal fuer praktische Chemie, I came across a method of gilding glass due to Boettger (Journ. f. prakt. Chem. 103, p. 414). After many trials I believe I am in a position to give definite instructions as to the best way of carrying out this rather troublesome operation. The films of gold obtained by the process are very thick, and the appearance of the gold exceedingly fine. The difficulty lies in the exact apportionment of the reducing solution. If too much of the reducing solution be added, the gold deposits in a fine mud, and no coating is obtained. If, on the other hand, too little of the reducing solution be added, little or no gold is deposited. The secret of success turns on exactly hitting the proper proportions.
The reducing solution consists of a mixture of aldehyde and glucose, and the difficulty I have had in following Boettger’s instructions arose from his specifying “commercial aldehyde” of a certain specific gravity which it was impossible to reproduce. I did not wish to specify pure aldehyde, which is not very easily got or stored, and consequently I have had to determine a criterion as to when the proportion of reducing solution is properly adjusted.
The aldehyde is best made as required. I employed the ordinary process as described in Thorpe’s Dictionary of Applied Chemistry, by distilling alcohol, water, sulphuric acid, and manganese dioxide together. The crude product is mixed with a large quantity of calcium chloride (dry — not fused), and is rectified once. The process is stopped when the specific gravity of the product reaches 0.832 at 60° F. The specific gravity of pure aldehyde is 0.79 nearly.
The following is a modification of Boettger’s formula:—
Solution I
1 gram of pure gold is converted into chloride — got acid free — i.e. to the state represented by AuCl3, and dissolved in 120 cc. of water.
This solution is the equivalent of one containing 6.5 grains of trichloride to the ounce of water.
Solution II.
6 grams sodium hydrate.
100 grams water.
Solution III.
0.2 grams glucose (bought as pure).
12.6 cubic centimetres 95 per cent alcohol.
12.6 cubic centimetres water.
2.0 cubic centimetres aldehyde, sp. gr. 0.832.
To gild glass these solutions are used in the following proportions by volume:-
16 parts of No. I.
4 parts of No. II.
0.8 parts of No. III.
The glass is first cleaned well with acid and washed with water: it is then rinsed with Solution No. III. If it is desired to gild the inside of a glass vessel, Solution No. III. may be placed in the vessel first, and the walls of the vessel rinsed round carefully. Solutions I. and II. are mixed separately and then added to III. — after about two minutes the whole is well shaken up.
If it be desired to gild a mirror of glass, the glass-plate is suspended face downwards in a dish of the mixed solutions — care being taken to rinse the glass with Solution III. first.
If the mixture darkens in from 7’ to 10’ in diffuse daylight and at 60°F. it will gild well, and it generally pays to make a few trials in a test tube to arrive at this. If too much reducing solution is present the liquid will get dark more rapidly, and vice versa. The gilding will require several hours — as much as twelve hours may be needed.
The reaction is one of great chemical interest, being one of that class of reactions which is greatly affected by capillarity. Thus it occasionally happens that when the reducing solution is not in the right proportion, gold will be deposited at the surface of the liquid (so as to form a gilt ring on the inside of a test tube), the remainder of the gold going down as mud. The gold deposited is at first transparent to transmitted light and is deeply blue. I thought this might be due to a trace of copper or silver, but on carefully purifying the gold no change of colour was noted. If the reducing solution is present in slightly greater proportions than that given in the formula, the gold comes down with a richer colour, and has a tendency to form a mat surface and to separate from the glass. The gold which is deposited more slowly has a less rich colour but a brighter surface. The operation should be interrupted when a sufficient deposit has been obtained, because it is found that the thicker the deposit, the more lightly is it held to the glass surface.