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‹Better GutenbergIndustrial Biography: Iron Workers and Tool Makers1 — Dr. Plot, Natural History of Staffordshire, 2nd Ed. 1686, P. 128 · 24 of 35Contents›

Industrial Biography: Iron Workers and Tool Makers

by Samuel Smiles

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1 Dr. Plot, Natural History of Staffordshire, 2nd Ed. 1686, P. 128

[2] JOSHUA GEE, The Trade and Navigation of Great Britain considered, 1731.

[3] When a bill was introduced into Parliament in 1750 with the object of encouraging the importation of iron from our American colonies, the Sheffield tanners petitioned against it, on the ground that, if it passed, English iron would be undersold; many forges would consequently be discontinued; in which case the timber used for fuel would remain uncut, and the tanners would thereby be deprived of bark for the purposes of their trade!

[4] History of the Iron Trade, p. 56.

[5] See Mr. Powle’s account of the Iron Works in the Forest of Dean (1677-8), in the Philosophical Transactions, vol. ii. p. 418, where he says, “After they have pounded their ore, their first work is to calcine it, which is done in kilns, much after the fashion of ordinary lime-kilns, These they fill up to the top with coal and ore, stratum super stratum, until it be full; and so setting fire to the bottom, they let it burn till the coal be wasted, and then renew the kilns with fresh ore and coal, in the same manner as before. This is done without fusion of the metal, and serves to consume the more drossy parts of the ore and to make it friable.” The writer then describes the process of smelting the ore mixed with cinder in the furnaces, where, he says, the fuel is “always of charcoal.” “Several attempts,” he adds, “have been made to introduce the use of sea-coal in these works instead of charcoal, the former being to be had at an easier rate than the latter; but hitherto they have proved ineffectual, the workmen finding by experience that a sea-coal fire, how vehement soever, will not penetrate the most fixed parts of the ore, and so leaves much of the metal unmelted”

[6] Phil. Trans. vol. xliv. 305.

[7] Reverberatory, so called because the flame or current of heated gases from the fuel is caused to be reverberated or reflected down upon the substance under operation before passing into the chimney. It is curious that Rovenson, in his Treatise of Metallica of 1613, describes a reverberatory furnace in which iron was to be smelted by pit-coal, though it does not appear that he succeeded in perfecting his invention. Dr. Percy, in his excellent work on Metallurgy, thus describes a reverberatory furnace:—“It consists essentially of three parts—a fireplace at one end, a stack or chimney at the other, and a bed between both on which the matter is heated. The fireplace is separated from the bed by a low partition wall called the fire-bridge, and both are covered by an arched roof which rises from the end wall of the fireplace and gradually dips toward the furthest end of the bed connected with the stack. On one or both sides of the bed, or at the end near the stack, may be openings through which the ore spread over the surface of the bed may be stirred about and exposed to the action of the air. The matter is heated in such a furnace by flame, and is kept from contact with the solid fuel. The flame in its course from the fireplace to the stack is reflected downwards or REVERBERATED on the matter beneath, whence the name REVERBERATORY furnace.”

[8] Mr. TYLOR on Metal Work—Reports on the Paris Exhibition of 1855. Part II. 182. We are informed by Mr. Reynolds of Coed-du, a grandson of Richard Reynolds, that “on further trials many difficulties arose. The bottoms of the furnaces were destroyed by the heat, and the quality of the iron varied. Still, by a letter dated May, 1767, it appears there had been sold of iron made in the new way to the value of 247L. 14s. 6d.”

[9] Among the other subscribers were the Rev. Mr. Harris, Mr. Jennings, and Mr. John Wilkinson, an active promoter of the scheme, who gave the company the benefit of his skill and experience when it was determined to construct the bridge of iron. For an account of John Wilkinson see Lives of the Engineers, vol. ii. 337, 356. In the description of the first iron bridge given in that work we have, it appears, attributed rather more credit to Mr. Wilkinson than he is entitled to. Mr. Darby was the most active promoter of the scheme, and had the principal share in the design. Wilkinson nevertheless was a man of great energy and originality. Besides being the builder of the first iron ship, he was the first to invent, for James Watt, a machine that would bore a tolerably true cylinder. He afterwards established iron works in France, and Arthur Young says, that “until that well-known English manufacturer arrived, the French knew nothing of the art of casting cannon solid and then boring them” (Travels in France, 4to. ed. London, 1792, p.90). Yet England had borrowed her first cannon-maker from France in the person of Peter Baude, as described in chap. iii. Wilkinson is also said to have invented a kind of hot-blast, in respect of which various witnesses gave evidence on the trial of Neilson’s patent in 1839; but the invention does not appear to have been perfected by him.

[10] Encyclopaedia Britannica, 8th ed. Art.

[11] PLYMLEY, General View of the Agriculture of Shropshire. “Iron Bridges.”

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