Chapter Four Less Expensive Machines
While the “Combination” was attempting to solve the problems of patent litigation, another problem faced the would-be home users of this new invention. The budget limitations of the average family caused a demand for a less expensive machine, for this first consumer appliance was a most desirable commodity.67
There were many attempts to satisfy this demand, but one of the best and most successful grew out of a young man’s curiosity. James E. A. Gibbs’ first exposure to the sewing machine was in 1855 when, at the age of 24, he saw a simple woodcut illustration of a Grover and Baker machine. The woodcut represented only the upper part of the machine. Nothing in the illustration indicated that more than one thread was used, and none of the stitch-forming mechanism was visible. Gibbs assumed that the stitch was formed with one thread; he then proceeded to imagine a mechanism that would make a stitch with one thread. His solution was described in his own statement:
As I was then living in a very out of the way place, far from railroads and public conveyances of all kinds, modern improvements seldom reached our locality, and not being likely to have my curiosity satisfied otherwise, I set to work to see what I could learn from the woodcut, which was not accompanied by any description. I first discovered that the needle was attached to a needle arm, and consequently could not pass entirely through the material, but must retreat through the same hole by which it entered. From this I saw that I could not make a stitch similar to handwork, but must have some other mode of fastening the thread on the underside, and among other possible methods of doing this, the chainstitch occurred to me as a likely means of accomplishing the end.
I next endeavored to discover how this stitch was or could be made, and from the woodcut I saw that the driving shaft which had the driving wheel on the outer end, passed along under the cloth plate of the machine. I knew that the mechanism which made the stitch must be connected with and actuated by this driving shaft. After studying the position and relations of the needle and shaft with each other, I conceived the idea of the revolving hook on the end of the shaft, which might take hold of the thread and manipulate it into a chainstitch. My ideas were, of course, very crude and indefinite, but it will be seen that I then had the correct conception of the invention afterwards embodied in my machine.68
Gibbs had no immediate interest in the sewing machine other than to satisfy his curiosity. He did not think of it again until January 1856 when he was visiting his father in Rockbridge County, Virginia. While in a tailor’s shop there, he happened to see a Singer machine. Gibbs was very much impressed, but thought the machine entirely too heavy, complicated, and cumbersome, and the price exorbitant. It was then that he recalled the machine he had devised. Remembering how simple it was, he decided to work in earnest to produce a less-expensive type of sewing machine.
Gibbs had little time to spend on this invention since his family was dependent upon him for support, but he managed to find time at night and during inclement weather. In contemporary references, Gibbs is referred to as a farmer, but since he is also reported to have had employers, it may be surmised that he was a farmhand. In any event, his decision to try to produce a less-expensive sewing machine suffered from a lack of proper tools and adequate materials. Most of the machine had to be constructed of wood, and he was forced to make his own needles. By the end of April 1856, however, his model was sufficiently completed to arouse the interest of his employers, who agreed to furnish the money necessary to patent the machine.
Gibbs went to Washington, where he examined sewing-machine models in the Patent Office and other machines then on the market. Completing his investigations, Gibbs made a trip to Philadelphia and showed his invention to a builder of models of new inventions, James Willcox. Much impressed with the machine, Willcox arranged for Gibbs to work with his son, Charles Willcox, in a small room in the rear of his shop. After taking out two minor patents (on December 16, 1856, and January 20, 1857), Gibbs obtained his important one, U.S. patent No. 17,427 on June 2, 1857 (fig. 38). His association with Charles Willcox led to the formation of the Willcox & Gibbs Sewing Machine Company, and they began manufacturing chainstitch machines in 1857 (fig. 39). The machine used a straight needle to make a chainstitch. At the forward end of the main shaft was a hook which, as it rotated, carried the loop of needle-thread, elongated and held it expanded while the feed moved the cloth until the needle at the next stroke descended through the loop so held. When the needle descended through the first loop, the point of the hook was again in position to catch the second loop, at which time the first loop was cast off and the second loop drawn through it, the first loop having been drawn up against the lower edge of the cloth to form a chain.
A Gibbs sewing machine, on a simple iron-frame stand with treadle, sold for approximately $50 in the late 1850s,69 while a Wheeler and Wilson70 machine or a Grover and Baker71 with the same type of stand sold for approximately $100. After the introduction of the Gibbs machine, the Singer company72 brought out a light family machine in 1858 that was also first sold for $100. It was then reduced to $50, but it was not popular because it was too light (see discussion of Singer machines, pp. 34-35). In 1859, Singer brought out its second, more successful family machine, which sold for $75.
Like the other companies licensed by the “Combination,” Willcox and Gibbs company paid a royalty for the use of the patents it held. Although the Willcox and Gibbs machine was a single-thread chainstitch machine and the company held the Gibbs patents, the company was required to be licensed to use the basic feed, vertical needle, and other related patents held by the “Sewing-Machine Combination.”
With the approach of the Civil War, Gibbs returned to Virginia. Poor health prevented him from taking an active part in the war, but he worked throughout the conflict in a factory processing saltpeter for gunpowder. Afterward, Gibbs returned to Philadelphia and found that Willcox had faithfully protected his sewing-machine interests during his long absence. The firm prospered, and Gibbs finally retired to Virginia a wealthy man. Interestingly, Gibbs named the Virginia village to which he returned in later life “Raphine”—derived, somewhat incorrectly, from the Greek word “to sew.”
The Willcox & Gibbs Sewing Machine Company is one of the few old companies still in existence. It discontinued making and selling family-style machines many years ago and directed its energies toward specialized commercial sewing machines, many of which are based on the original chainstitch principle.
There was also an ever-increasing number of other patentees and manufacturers who, in the late 1850s and 1860s, attempted to produce a sewing machine that would circumvent both the “Combination” and the high cost of manufacturing a more complicated type of machine. Some of the more interesting of these are pictured and described in figures 40 through 54.
Footnotes
67 Scientific American (Jan. 29, 1859), vol. 14, no. 21, p. 165. In a description of the new Willcox and Gibbs sewing machine the following observation is made: “It is astonishing how, in a few years, the sewing machine has made such strides in popular favor, and become, from being a mechanical wonder, a household necessity and extensive object of manufacture. While the higher priced varieties have such a large sale, it is no wonder that the cheaper ones sell in such tremendous quantities, and that our inventors are always trying to produce something new and cheap.”
68 Op. cit. (footnote 53), pp. 129-131.
69 Scientific American, vol. 15, no. 21 (January 29, 1859), p. 165, and Willcox and Gibbs advertising brochure, 1864.
70 Scientific American, vol. 12, no. 8 (November 1, 1856), p. 62.
71 Ibid., vol. 1, no. 19 (November 5, 1859), p. 303.
72 I. M. Singer & Co.’s Gazette, vol. 5, no. 4 (March 1, 1859), p. 4, and a brochure, Singer’s New Family Sewing Machine (in Singer Manufacturing Company, Historic Archives).