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Non-Technical Chats on Iron and Steel

by La Verne W. Spring

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Index

Acid linings for furnaces, 139, 156

Allotropic modifications of iron, 322

Alloy steels, 232

Ammonia from coke ovens, 49

Analysis, chemical, 165

Annealing malleable cast iron, 203 cast steel, 220 tool steels, 109, 233, 333 tubes, 307 wire, 285

Bar, Merchant, 154 muck, 99

Basic linings for furnaces, 139, 156, 230

Beehive charcoal, 38 coke, 44

Benzol, 49

Bessemer, Sir Henry, 123 steel, 123, 226

Black heart malleable iron, 209

Blast, 1, 11, 52, 58, 172

Blast furnace, 9, 10, 52

Blister steel, 117

Blowing of Bessemer steel, 128, 225

Boyden, Seth, 196

Busheled iron, 105

Butt-welded pipe, 293

By-products, 42, 47

Carbon, effect of, on iron, 8, 74, 83, 86, 109, 116, 180, 198, 233, 319, 337 effect of, on iron ore, 4, 57

Cast iron. See Iron, cast

Castings, 189 of cast iron, 178

Castings of malleable iron, 197 of pig iron (direct castings), 80 “rubber,” 192 of “semi-steel,” 188 of steel, 214

Cementation steel process, 106, 112

Charcoal, 7, 37, 95

Chemical changes during refining, 7, 97, 119, 128, 149, 155, 160, 201, 230

Chemistry of gas producers, 158

Chromium in steel, 238, 243

Cinder in wrought iron, 96, 97, 101, 300

Classification according to chemical analysis, 83 of iron alloys, 69, 180 metallographic, 70 by physical test, 83, 188 of steels, 107, 155 volumetric, 88

Coal, 41, 49

Cold finishing of steel, 270, 306

Coke, 11, 41

Coke ovens, 44, 46

Conductivity of steels, 315

Converters, 126, 226

Cooling curves of steels, 316

Cort, Henry, 11, 95, 259

Critical temperature or range in steels, 315, 319

Crucibles, 118

Crucible steel process, 106, 118, 223

Cupola melting process, 161, 171, 198

Dilatation of steel, 315

Dolomite, 50

Drawing bench, 287, 306

Drawing, effect of cold-drawing, 248 of tubes, 305 of wire, 284

Duplex steel process, 155

Electric furnaces, 227

Electric steel, 227

Equilibrium diagram of iron-carbon alloys, 335, 345

Eutectic, 342

Eutectoid, 346

Fiber of wrought iron, 92, 93, 101

Fluor spar, 51

Flux, 50, 173

Forging, 248

Freezing-point curves of iron-carbon alloys, 337

Fuels, 6, 11, 15, 37, 94, 96, 119, 130, 157, 170

Furnaces, air, 198 Bessemer converters, 123, 226 Catalan, 7 Cementation, 115 Cupola, 171 early types of, 6, 93 electric, 227 open-hearth, 142 puddling, 95 Siemens-Martin, 142 Talbot, 153

Gas, coke oven, 41, 47 natural, 157 producer, 157

Hadfield, Sir Robert, 235

Hammers for forging, 249

Hardening, air or self, 241

Hardening of steels, 109, 233, 240, 316, 333

Holley, Alexander L., 127

Huntsman crucible melting process, 10, 118

Ingots, steel, 245

Irons, “black heart” malleable cast, 209 Busheled, 105 cast (See also Semi-steel), 7, 79, 160, 178, 346 classification of, 69, 89 early history of, 1, 4, 91 ingot, 75 malleable, 4, 123 malleable cast, 81, 195 pig, 63 puddled, 75, 91 strengths of the iron alloys, 83, 188 Swedish, 93 white, 81, 184, 198 “white heart” malleable cast, 21 wrought, 75, 77, 91 wrought, early processes for, 4, 93

Kelly, William, 124

Lap-welded pipe, 296

Lime, use of, 139, 149, 230

Limestone as flux, 50, 173

Linings, acid and basic, 139, 156, 230 of Bessemer converters, 139 of electric furnaces, 230 of open-hearth furnaces, 148 of puddling furnaces, 97

Magnetism, loss of, in steels, 314

Manganese, 135, 151 Hadfield’s manganese steel, 235

Mannesmann process for billet piercing, 302

Melting points of iron-carbon alloys, 4, 6, 83, 94, 142

Metallography, 70, 180, 324

Metalloids, 86, 89, 128

Mills. See Rolling mills

Mixer, 131, 153

Molds and Molding, 13, 189, 218

Muck bar, 99

Mushet, Robert F., 135, 240

Nasmyth, James, 251

Nickel in steel, 237

Open-hearth steel process, 142, 223

Ore, iron, 3, 17, 53, 144 Mesaba, 26 unloaders, 31 use of (iron oxide), in refining processes, 97, 149, 230

Phosphorus in iron and steel, 97, 139, 144, 152, 230

Pickling of steel, 285, 305

Piercing of steel billets for tubes, 302

Pig bed, 61

Pig iron, 63 castings (“direct castings”), 80

Pipes and tubes, early, 292

Pipes, butt-welded, 293 lap-welded, 296 in steel ingots, 245

Plates, making of steel, 264

Press, forging by hydraulic, 256

Puddling of iron, 97

Rails, rolling of, 138, 273

Reaumur, 115, 195

Recalescence, 311, 316

Recarburization, 135, 151

References, 350

Regenerative system of heating, 146

Risers on steel castings, 219

Rods, rolling of, 277

Rolling mills, 259, 277, 294, 304

Rolling of muck bar, 99 of rails, 138, 273 of rods, 277

Rolling of skelp for pipe, 293 of steel plates, 264, 268

Rolling vs. forging of steel, 258

Segregation in steel ingots, 246

“Semi-steel,” 78, 185

Sheets, rolling of, 273

Siemens-Martin steel process. See Open-hearth

Silicon in iron-carbon alloys, 83, 120, 133, 168, 182, 346

Skelp for pipe, 293

Slag and cinder, 56, 58, 96, 97, 151

Spiegeleisen addition in Bessemer process, 135

Squeezer for puddled iron, 99

Steam hammer for forging, 251

Steels, acid, 139, 156 alloy, 107, 232 annealing of, 109, 220, 233, 285, 307, 333 basic, 139, 156, 230 Bessemer process, 123, 154, 226 blister, 117 carbon, 107 castings. See Castings of steel cementation, 106, 112 chrome, 238 classification of, 107, 155 crucible, 106, 118, 223 duplex, 155 electric, 227 hardening of, 109, 233, 240, 241, 316, 333 high-speed, 107, 240 manganese, 235 nickel, 237 open-hearth, 107, 142, 223 place in the iron family, 78 “semi-steel,” 79, 185 shear, 118 structures, decompositions and transformations of, 310, 337, 343 tool, 107, 240 tungsten, 236, 243 Wootz, Damascus, Toledo, etc., 8, 121

Strengths of iron-carbon alloys, 83, 188 of steel plate, 270 of wire, 290

Structures of the irons and steels, 310, 323, 337, 343 See also Metallography

Sulphur in fuels and alloys, 40, 43, 95, 97, 155, 168, 203, 230

Tar, coal, 48

Taylor, Frederick W., 241

Tempering of steels, 109, 240, 331

Titanium in steel, 234

Tools, 3, 107, 212

Tool steels, carbon, 107 high-speed, 107, 240

Tubes and tube making, 302

Tungsten in steel, 236, 241

Uses of irons and steels, 71, 83, 184, 212, 213, 215, 249

Vanadium in steel, 235, 243

Welding rolls, 297

Welding of steel, 83, 294, 296

“White heart” malleable cast iron, 210

White iron, 81, 184, 198

White, Maunsel, 241

Wire, drawing of, 284

Wootz steel process, 8, 121

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